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We do not match our
cells, we believe that it is no longer required, and the results achieved by our
cells prove it.... (we do supply the cells sorted into in sets of the
same weight...FIND OUT MORE...)
I
am not going to slag off matched cells or the people who match them.....I want
to explain what matching is for and why you need it ...OR NOT.
Matching used to be
critical, That is no longer the case.
First a little
history...in ye
olde days when my family started racing RC cars the typical stick packs where 1100 mAh
and the saddle packs were 1200 and 1400 mAh, racing with 12 turn motors
off-road
was a real challenge, lasting 5 minutes was really hard, if not impossible.
Matched cells where
introduced to get ALL the cells in the pack to last the same time.
No good having one
low capacity cell going flat first, causing dumping. That poor cell had a very
short life expectancy, as drivers tried to finish the race with one flat cell.
What the matchers
discovered was that not only were the cells of different duration/capacity, but they
had different Voltages as well.
In those days
increased voltage was a double edged sword, with only 1400 mAh capacity, the
extra voltage would cause the pack to discharge more quickly, so even with cells
selected for high capacity, you could easily dump when the cells were also
selected for higher voltage. (we don't have that problem any more with
GP3300's).
The mix of capacity
and voltage lead to the
introduction of "kilo-joules" as measurement of cell quality or POWER. (more
about this another time).
The current matching
environment...
The Matching
Companies spend a lot of time and money sorting cells into categories , Factory
- Team - Club - Practice OR
Worlds - Nationals - Regionals - etc ,
When you buy the
cells you have to pay for this effort, expense and expertise, It doesn't come
cheap!
They start by buying
100's or 1000's of cells, the minimum you can buy wholesale is 200, but
they cost too much in small quantities, and there is not enough
"special" cells to merit matching with a small quantity, so they buy
by the 1000. Big Bucks.!
Then they need
matching equipment, a 4 cell matcher from Competition Electronics retails at
around $700. Matching companies claim at least 3 cycles when matching each cell,
with just one of CE matcher, expect to take a month to match a box of 200 cells,
(that is only 16 packs) and take maybe six months for a useful quantity........So they need a few of
these or their own expensive bit of bespoke kit.
As with most things
the distribution graph of quality is the classic "bell shaped curve",
most of the cells are in the middle of the graph, very few are exceptional and
very few are poor.
In fact after
several 1000 cells, I have had no noticeable poor or exceptional cells. I had
one Gentleman (for that is what he is) that matches cells, tells me he sent a
batch of cells, back to GP Batteries, because there were no exceptional ones in
the batch.
Sorry I am going off
topic.....
The Matchers task is
to sort the cells by capacity and voltage, but other factors come into play, for
instance the internal resistance (IR), and the ability of the cell to sustain
the high current flows required by world class RC car racers.
The IR will have an
effect on the voltage the cell is able to deliver (Ohm's law can be applied to
show the loss that a high IR will cause).
Cells are routinely
subjected to being discharged at higher and higher currents by matchers to find
the best cells, not because discharging at these high currents reveals more
about the IR of the cell, but because it reveals the cells that are unable to
sustain these high currents due to minor constructional flaws.
The cells that fail
these extreme tests will be downgraded to lower categories, they wont be
rejected completely. (no one else will notice)
The Matchers then
sell the cells explaining how important the new high current figures are, and
the old (20 amp) figures are being written off as no longer valid, but these are
the extremes they have to go too to find the exceptional cells for their
team/sponsored drivers.
The remaining cells
are then divided into categories and sold to the general public at the highest
price the market will stand or (in the case of homologation rules) allow.
They need to charge as much as possible to get back the cost of the investment
they have made, that's perfectly reasonable. (That's what I would do, and you
too, I think).
So the Matcher
removes the best cells
for his TEAM, then sells the second best for a high premium price, third best
for a high price, forth best for reasonable price, and the dross for thirty
quid or so.
But the difference
between the best
and the worst is not that big, so why pay a premium for cells that are matched
for duration when you just don't need it.
Most
Matching companies advertise VOLTAGE
IMPROVEMENT
processes, these are fine if you get the cells fresh, but it wears off over (short)
time and with poor cell management. The part I am not so happy about is that
many of them state that they do it
before
matching the cells, So the figures
on the cells are inflated by this process.
Paying a premium
for low IR or high voltage may be realistic if you can trust your supplier and
you know the cells are fresh, and you know how to look after them correctly.
Trackside TOP
TRUMPS, more fun than racing...
"My cells are better
than yours", how many entries do you see on chat sites comparing the numbers and
asking the relevance of numbers on the cells, WOW if you want to start an argument,
start there. I get the impression the reason for the questions is that the
numbers look good, but the performance does not seem to match
expectations.
Very few people comparing
numbers on these chat sites are
reporting that they have moved up several finals by using the new great cells
they have bought. It
must happen when a
driver is being held back by his/her old tired cells, I just haven't seen it
being reported, maybe the numbers didn't make that much difference?.
My opinion, you do
not need to match GP or Intellect Cells, the average cells are superb.
unless you are
racing at the top level (nationally) I don't think there is any benefit in
matched cells.
We have all raced
Matched Cells for so long now, no one has noticed that is no longer necessary!
These days the
performance of the car is dictated much more by
(1)
Driver ability (my vote for most important, I've seen it proved time and again)
(2)
Choice of motor and gearing (when was yours last skimmed?)
(3)
car maintenance, how free is your drive chain?
(4)
choice of speed controller
(5)
tires, (foam or rubber, inserts etc)
(6)
car setup springs dampers etc (if
yours is really crap, move this up to position 2, a poor setup can make car
un-drive-able at speed, though most quality cars work with an out of the box
setup)
(7)
a well maintained set of GP or Intellect cells properly charged and regularly equalized.
The further you get
down the list it is arguable as to what is of the most importance, obviously any
one item that is really bad, must move to the top of the list.
Buying
an unmatched set of cells from us, will guarantee
that you are not getting the worst cells in the batch from the matching company!
Indeed a set of
unmatched cells will usually perform better than the mid range priced matched
cells, and
some will perform like the very best you can get on the open market, its the luck of the
draw.
All at the lowest UK price from NRGDynamics.
One criticism
of unmatched cells is that, un-maintained, they "go off" much more
quickly than matched cells, I
totally agree, and
advise that regular "equalizing"
of the packs is carried out to prevent this, but show me a serious racer that
does not equalize their cells these days.
We equalize our own
Cells ever few events, and they are as good as new after a year or more, We use
a low cost equalizer from a Nosram (LRP), no need to spend a fortune, indeed in
my opinion the expensive equalizers don't work as well as the "diode"
devices.
We Select by
Weighing
... We weigh
the cells to 0.1 gram tolerance and select them in sets of the same weight, this
is not fool proof but consistently matches the capacity of the cells fairly well. This
helps overcome the problem of badly miss-matched cells causing early failure of the
pack. It produces sets that are close enough match for today's racing. The
few cells which fall outside of the normal range (very light or very heavy
cells) are used for testing only and are not sold.
When you get the
cells they will have a number on the button, i.e. 6.4, the cells are 66.4 grams
in weight (i.e. add 60). If you want light or heavy let me know by
email, heavier = slightly more capacity.
Back to top.
(and if I cant
convince enough of you otherwise, I may have to join the club and start matching
cells....)
Chris Chandler
MIIE
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